Reassembly (70A)
- Assemble in the reverse order of disassembly. Be sure to install brushes (2) in the proper direction and solder brush wires and stator leads. See Figure and Figure.
- Tighten generator pulley nut (1) to specifications . See TORQUE SPECIFICATIONS .
- Push brushes into brush holder. Support brushes by inserting appropriate wire (2) from hole of rear housing (1). See Fig 1.
- After assembling generator, ensure that rotor turns smoothly.
NOTE:
When using vise (4), put clean cloth (3) between rotor (2) and vise (4) so as not to cause damage to rotor (2). Be sure to hold the location (A). Do not hold the location (B) as it does not have enough structural strength. See Figure.
NOTE:
After installing rotor, remove wire (2). Check to ensure that match marks on front and rear housing are aligned. Do not apply grease to rear (rotor) bearing. Remove oil completely if found in bearing box of rear housing.