LEMON Manuals: Even more car manuals for everyone: 1960-2025
Home >> Suzuki >> 2003 >> XL-7 4WD V6-2.7L >> Repair and Diagnosis >> Transmission and Drivetrain >> Manual Transmission/Transaxle >> Service and Repair >> Unit Repair >> Manual Transmission Rear Case
April 5, 2026: LEMON Manuals is launched! Read the announcement.

Manual Transmission Rear Case

Disassembly





1. Remove counter shaft gutter (2) from transmission rear case (1).





2. Take out oil seal (1) from rear case (2).





3. Remove interlock cam plug (1) by using torx wrench (2).





4. Remove pin by using special tool.
Special tool
(A): 09922-85811





5. Pull out interlock cam component (1).

Reassembly





1. Check that interlock cam component (1) moves smoothly in both turning direction and sliding direction.





2. Insert interlock cam component (1) to rear case.





3. Set interlock cam component (1) as shown in figure and drive pin by using special tool.
Special tool
(A): 09922-85811





4. Apply thread lock cement to thread of interlock cam plug (1) and tighten it to specification.
"A": Cement 99000-32020
Tightening torque
Interlock cam plug (a): 19 Nm (1.9 kgf-m, 14.0 ft. lbs.)





5. Install oil seal to rear case so that end surface of oil seal becomes flush with that case. Apply grease to oil seal lip.
: Grease 99000-25010
Special tool
(B): 09913-77510





6. Install counter shaft gutter (2) to transmission rear case (1).