Back Door Glass Removal And Installation

Refer to WINDSHIELD REMOVAL AND INSTALLATION  procedures and cautions are basically the same. However, note the following.

• Before applying primer to glass edge, install molding according to installing position shown in the figure.
  Fig 1: Installing Molding

  Courtesy of SUZUKI OF AMERICA CORP.
• Observe the following precautions when applying adhesive along glass edge.
  • Adhesive should be applied evenly especially in height.
  • Be careful not to damage primer.
  • Press glass against body quickly after adhesive is applied.

    Adhesive amount specification (back door glass) 

    Height "b":  15 mm (0.59 in.)

    Width "c":  8 mm (0.31 in.)

    Width "d":  16 mm (0.63 in.)

    Clearance "e":  1 mm (0.04 in.)

    Fig 2: Applying Adhesive

    Courtesy of SUZUKI OF AMERICA CORP.
• When replacing back door, coat replacement door inside with wax for proper anticorrosive treatment.
• Apply sealing compound to peripheral of door hem area and reinstall door sealing cover (1).
  Fig 3: Reinstalling Door Sealing Cover

  Courtesy of SUZUKI OF AMERICA CORP.
• When weather-strip is hardened and water leaks have developed, replace it.