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Extension Case (2WD Model) Disassembly & Reassembly: Reassembly

  1. Install oil seal.
  2. After applying grease, install select guide pins (5), select return springs (3, 4) and spring bolts (2) and torque them to specification.

    "A":  Grease 99000-25010

    Tightening torque 

    Select return spring bolt (for 2WD model) (a):  23 N.m (2.3 kg-m, 17.0 lb-ft)

  3. After installing, check to make sure that each pin moves smoothly.
  4. Install speedometer driven gear case assembly to extension case (1).
    Fig 1: Identifying Select Guide Pins, Select Return Springs, Spring Bolts & Speedometer Driven Gear Case Assembly
    G01381396Courtesy of SUZUKI OF AMERICA CORP.