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Home >> Suzuki >> 2003 >> Vitara 2D Utility, RWD, Standard >> Repair and Diagnosis >> Heating, Ventilation & A/C (HVAC) >> HVAC Control Systems >> Manual HVAC System >> Repair Instructions. >> A/C Condenser Assembly Removal and Installation >> Removal
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A/C Condenser Assembly Removal and Installation: Removal

  1. Disconnect negative (-) cable at battery.
  2. Recover refrigerant by using recovery and recycling equipment.

    Be sure to follow the instruction manual for the equipment.

    The amount of compressor oil removed must be measured and the same amount added to the system.

  3. Remove front bumper assembly and lower stay (1).
    Fig 1: Removing Front Bumper Assembly & Lower Stay
    G01380494Courtesy of SUZUKI OF AMERICA CORP.
  4. Disconnect compressor delivery hose (1) from condenser inlet fittings.
    CAUTION: As soon as above hose and pipe are disconnected, cap opened fittings so that moisture and dust do not enter condenser.
    Fig 2: Disconnecting Compressor Delivery Hose
    G01380495Courtesy of SUZUKI OF AMERICA CORP.
  5. Disconnect coupler from dual pressure switch (1).
  6. Detach receiver outlet pipe (3).
  7. Disconnect condenser cooling fan motor coupler (2).
    Fig 3: Disconnecting Condenser Receiver Outlet Pipe, Cooling Fan Motor Coupler & Pressure Switch
    G01380496Courtesy of SUZUKI OF AMERICA CORP.
  8. Remove condenser with fan.
    NOTE: Be careful not to damage fins of condenser and radiator.
    Fig 4: Removing Condenser With Fan
    G01380497Courtesy of SUZUKI OF AMERICA CORP.
  9. Remove A/C condenser cooling fan assembly from condenser.