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Clutch Master Cylinder Disassembly & Assembly: Assembly

  1. Apply brake fluid to inside of piston assembly and cylinder body.
  2. Install piston assembly into cylinder.
  3. With piston pushed down, install circlip (1) as shown. And install boot.
    Fig 1: Assembling Clutch Master Cylinder
    G01381362Courtesy of SUZUKI OF AMERICA CORP.
  4. Tighten lock nut to specified torque.

    Tightening torque 

    Clevis lock nut (a):  10 N-m (1.0 kg-m, 7.5 Lb-ft)

    Fig 2: Identifying Master Cylinder Push Rod / Clevis Assembly
    G01381363Courtesy of SUZUKI OF AMERICA CORP.
  5. For installation of master cylinder to vehicle, see CLUTCH MASTER CYLINDER REMOVAL & INSTALLATION .