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Home >> Suzuki >> 2003 >> Vitara 2D Utility, 4WD, Standard >> Repair and Diagnosis >> Brakes >> Traction Control >> Anti-Lock Braking System >> Repair Instructions >> Rear Axle Shaft And Wheel Bearing Removal And Installation >> Installation
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Rear Axle Shaft And Wheel Bearing Removal And Installation: Installation

Install removed parts in reverse order of removal procedure, noting the followings.

  1. Apply grease "A" to oil seal lip (2) of bearing retainer (1) as shown in the figure and install it to axle shaft.
    NOTE: A mount of grease applied to hollow in oil seal should be more than 60% of it's vacant space.
    1. "A" Grease:  99000-25010
    Fig 1: Applying Grease To Oil Seal Lip Of Bearing Retainer
    G01352304Courtesy of SUZUKI OF AMERICA CORP.
  2. Aligning serrations between new stud bolt(s) (1) and flange (4), install new stud bolt(s) (1) by tightening nut (2) as shown in the figure.
    Fig 2: Aligning Serrations Between Stud Bolt(s) & Flange
    G01352305Courtesy of SUZUKI OF AMERICA CORP.
  3. Install bearing retainer (2) to axle shaft (1).
    Fig 3: Installing Bearing Retainer To Axle Shaft
    G01352306Courtesy of SUZUKI OF AMERICA CORP.
  4. Press-fit wheel bearing (1) and retainer ring (2) as shown in the figure.
    NOTE:
    • Use care not to cause any damage to outside of retainer ring (2).
    • Refer to the figure so that wheel bearing (1) is installed in proper direction.
    Fig 4: Press-Fitting Wheel Bearing & Retainer Ring
    G01352307Courtesy of SUZUKI OF AMERICA CORP.
  5. For vehicle with ABS, press-fit new sensor rotor (1) as shown in the figure.
    NOTE: Use care not to cause any damage to outside of retainer ring.
    Fig 5: Press-Fitting Sensor Rotor
    G01352308Courtesy of SUZUKI OF AMERICA CORP.
  6. Apply grease "A" to axle shaft inner oil seal lip as shown in the figure.
    1. "A" Grease:  99000-25010
    Fig 6: Applying Grease To Axle Shaft Inner Oil Seal Lip
    G01352309Courtesy of SUZUKI OF AMERICA CORP.
  7. Apply sealant "B" to mating surface of bearing retainer (1) with brake back plate.
    NOTE: Make sure to remove old sealant before applying it anew.
    1. "B" Sealant:  99000-31110
    Fig 7: Applying Sealant To Mating Surface Of Bearing Retainer
    G01352310Courtesy of SUZUKI OF AMERICA CORP.
  8. Install rear axle shaft to rear axle housing and tighten bearing retainer nuts to specified torque.
    NOTE: When installing rear axle shaft, be careful not to cause damage to oil seal lip in axle housing.

    Tightening torque 

    1. Bearing retainer nut (a):  23 N.m (2.3 kg-m, 17.0 lb-ft)
    Fig 8: Installing Rear Axle Shaft To Rear Axle Housing
    G01352311Courtesy of SUZUKI OF AMERICA CORP.
  9. Tighten wheel speed sensor bolt to specified torque (if equipped with ABS).

    Tightening torque 

    1. Wheel speed sensor bolt (b):  21 N.m (2.1 kg-m, 15.5 lb-ft)
    Fig 9: Tightening Wheel Speed Sensor Bolt
    G01352312Courtesy of SUZUKI OF AMERICA CORP.
  10. Refill rear axle (differential) housing with new specified gear oil. Refer to REAR DIFFERENTIAL GEAR OIL INSPECTION & CHANGE for refill.
  11. Install brake drum referring to REMOVAL & INSTALLATION , Rear Brake Drum.