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2003
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Vitara 2D Utility, 4WD, Automatic
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Removal & Installation
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Removal & Installation
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Introduction
Notes
Engine & Emission Control System
Four Major Sub-Systems
Air Intake System
Electronic Control System (Aerio)
Electronic Control System (Grand Vitara & XL-7)
Emission Control System
Fuel Delivery System
Evaporative Emission Control System
Air Induction Systems
Air Cleaner Element
Removal (Aerio)
Installation
Removal (Vitara)
Air Cleaner Outlet Hose
Removal (Aerio)
Installation
Idle Air Control Valve
Removal (Aerio)
Installation
Removal (Vitara)
Throttle Body
Notes
Removal (Aerio)
Installation
Removal (Grand Vitara)
Removal (Vitara)
Removal (XL-7)
Throttle Body & Intake Manifold
Notes
Removal (Aerio)
Installation
Removal (Vitara)
Removal (Grand Vitara & XL-7)
Accelerator Cable Adjustment
Aerio
Grand Vitara, Vitara & XL-7
Throttle Cable Adjustment
Aerio
Grand Vitara, Vitara & XL-7
Throttle Body Cleaning
Notes
Aerio
Grand Vitara, Vitara & XL-7
Computerized Engine Controls
Notes
Engine Control Module
Removal (Aerio)
Installation
Removal (Grand Vitara, Vitara & XL-7)
Engine Cover
Removal & Installation (Aerio)
Engine Sensors & Switches
Camshaft Position (CMP) Sensor
Removal (Aerio)
Installation
Removal (Grand Vitara, Vitara & XL-7)
Crankshaft Position (CKP) Sensor
Removal (Aerio)
Installation
Removal (Vitara)
Removal & Installation (Grand Vitara & XL-7)
Engine Coolant Temperature (ECT) Sensor
Removal (Aerio)
Installation
Removal (Vitara)
Removal (Grand Vitara & XL-7)
Heated Oxygen Sensors No. 1 & 2
Removal (Aerio)
Installation
Removal (Vitara)
Intake Air Temperature (IAT) Sensor
Removal (Aerio)
Installation
Removal (Grand Vitara, Vitara & XL-7)
Manifold Absolute Pressure (Map) Sensor
Removal (Grand Vitara, Vitara & XL-7)
Installation
Mass Air Flow (MAF) Sensor
Removal & Installation (Aerio)
Removal (Vitara)
Installation
Removal (Grand Vitara & XL-7)
Throttle Position (TP) Sensor
Removal (Aerio)
Installation
Removal (Grand Vitara)
Removal (Vitara)
Removal (XL-7)
Vehicle Speed Sensor (VSS)
Removal & Installation (Vitara)
Fuel System
Notes
Fuel System Precautions
Fuel Pressure Relief
Fuel Filter
Notes
Removal & Installation (Aerio)
Removal (Grand Vitara, Vitara & XL-7)
Installation
Fuel Pump
Removal (Aerio)
Installation
Fuel Pump Assembly & Disassembly (Aerio)
Removal (Grand Vitara, Vitara & XL-7)
Fuel Pressure Regulator
Notes
Removal (Aerio)
Installation
Removal (Grand Vitara, Vitara & XL-7)
Fuel Rails & Injectors
Notes
Removal (Aerio)
Installation
Removal (Vitara)
Removal (Grand Vitara & XL-7)
Fuel Tank
Removal (Aerio)
Installation
Removal (Grand Vitara, Vitara & XL-7)
Fuel Tank Pressure Control Valve
Removal (Aerio)
Installation
Removal (Grand Vitara, Vitara & XL-7)
Ignition System
Spark Plugs & Ignition Coil Assembly
Removal (Aerio, Grand Vitara, Vitara & XL-7)
Installation
Emission Systems & Sub-Systems
EGR Valve
Removal (Aerio)
Installation
Removal (Grand Vitara, Vitara & XL-7)
EVAP Canister
Removal (Aerio)
Installation
Removal (Grand Vitara & XL-7)
Removal & Installation (Vitara)
EVAP Canister Air Suction Filter
Removal (Aerio)
Installation
Removal (Grand Vitara, Vitara & XL-7)
Refuel Vapor Control Valve
Removal (Aerio)
Installation
Removal (Grand Vitara, Vitara & XL-7)
Fuel Tank Pressure And Temperature Sensor
Removal (Aerio)
Installation
Removal (Grand Vitara, Vitara & XL-7)
EVAP Canister Vent Valve
Removal (Aerio)
Installation
Removal (Grand Vitara)
Torque Specifications
Special Tools & Equipment