LEMON Manuals: Even more car manuals for everyone: 1960-2025
Home >> Suzuki >> 2003 >> Aerio SX, AWD >> Repair and Diagnosis >> Steering >> Power Steering >> Power Assisted Steering System >> Repair Instructions >> Tie-Rod End Removal and Installation >> Removal
April 5, 2026: LEMON Manuals is launched! Read the announcement.

Tie-Rod End Removal and Installation: Removal

  1. Hoist vehicle and remove wheel.
  2. Remove split pin (1) and tie-rod end castle nut (2).
    Fig 1: Removing Split Pin And Tie-Rod End Castle Nut
    G00763786Courtesy of SUZUKI OF AMERICA CORP.
  3. Using special tool, remove tie-rod end from knuckle.

    Special tool 

    (A): 09913-65210

    Fig 2: Removing Tie-Rod End
    G00763787Courtesy of SUZUKI OF AMERICA CORP.
  4. To facilitate adjustment after installation, put a mark (2) on tie-rod thread indicating position of tie-rod end lock nut (3). Then loosen lock nut and remove tie-rod end (4) from tie-rod (1).
    Fig 3: Marking And Removing Tie-Rod End
    G00763788Courtesy of SUZUKI OF AMERICA CORP.