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Home >> Suzuki >> 2003 >> Aerio S, Standard >> Repair and Diagnosis >> Transmission >> Manual Trans >> Overhaul - M/T >> Repair Instructions >> Gear Shift and Select Shaft Disassembly and Assembly
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Gear Shift and Select Shaft Disassembly and Assembly

  1. Push spring pins out using 2.8 - 3.0 mm (0.11 - 0.12 in.) commercially available spring pin remover and specified spring pin removers as shown bellow.

    Special tool 

    (A): 09922-85811 (4.5 mm)

    (B): 09925-78210 (6.0 mm)

  2. Inspect component parts for wear, distortion or damage. If any detect is found, replace detective part with new one.
    NOTE:
    • When driving in spring pins, prevent shaft from being bent by supporting it with wood block.
    • Assemble 5th & reverse gear shift cam with its pit and spring pin aligned.
    • Make sure to select an appropriate spring by identifying the painted colors to keep gear shifting performance as designed.
      • Low speed select spring - No paint
      • Reverse select spring - Pink
      Fig 1: Exploded View Of Gear Shift and Select Shaft Assembly
      G00764246Courtesy of SUZUKI OF AMERICA CORP.