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Home >> Suzuki >> 2003 >> Aerio S, Standard >> Repair and Diagnosis >> Heating, Ventilation & A/C (HVAC) >> HVAC Control Systems >> Heating & Air Conditioning >> Air Conditioning System >> Repair Instructions >> Compressor Removal and Installation >> Removal
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Compressor Removal and Installation: Removal

  1. Run engine at idle speed with air conditioning ON for 10 minutes. After that stop the engine.
  2. Disconnect negative (-) cable at battery.
  3. Recover refrigerant from refrigeration system by referring to "OPERATION PROCEDURE FOR REFRIGERANT CHARGING :".
    NOTE: The amount of removed compressor oil must be measured for replenishing compressor oil.
  4. Remove generator drive belt referring to "GENERATOR DRIVE BELT :".
  5. Disconnect discharge pipe from condenser.
  6. Remove condenser cooling fan referring to "CONDENSER COOLING FAN REMOVAL AND INSTALLATION :".
  7. Disconnect magnet clutch lead wire coupler.
  8. Disconnect HO2S connector from its bracket.
  9. Disconnect discharge pipe and suction pipe from compressor.
    NOTE: Cap open fitting immediately to keep moisture out of system.
  10. Remove compressor mounting bolts (1), and then remove compressor (2) from its bracket.
    Fig 1: Removing Compressor Mounting Bolts
    G01355275Courtesy of SUZUKI OF AMERICA CORP.