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Home >> Suzuki >> 2003 >> Aerio S, Standard >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 2 (Overhaul - A/T) >> Repair Instructions >> Underdrive Brake Disassembly and Reassembly >> Reassembly
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Underdrive Brake Disassembly and Reassembly: Reassembly

WARNING: This page is about a different variant/trim than selected.
  1. Apply A/T fluid to new O-rings.
  2. Install new O-rings (1) to underdrive brake piston cover (2).
    Fig 1: Installing NEW O-Rings
    G00764733Courtesy of SUZUKI OF AMERICA CORP.
  3. Install underdrive brake piston rod spring (1), underdrive brake piston rod washer (2) and underdrive brake piston rod (3) to underdrive brake piston (4).
  4. Compress underdrive brake piston rod by hand and then install E-ring (5) using plier or the like.
  5. Apply A/T fluid to new O-ring.
  6. Install new O-ring (6) to underdrive brake piston.
Fig 2: Assembling Underdrive Brake
G00764734Courtesy of SUZUKI OF AMERICA CORP.