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Home >> Suzuki >> 2003 >> Aerio S, Standard >> Repair and Diagnosis >> Engine Mechanical >> Cooling System (Mechanical) >> Engine Cooling System >> Repair Instructions >> Water Pump Removal and Installation >> Installation
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Water Pump Removal and Installation: Installation

  1. Install new O-ring to water pump.
    NOTE: Do not forget to install dowel pins on water pump side before mounting water pump to cylinder block.
  2. Install heater outlet pipe to water pump, then install water pump (1) by using new bolts (2) to cylinder block and tighten to specified torque.
    CAUTION: Use NEW bolts (2) to install water pump (1) to cylinder block. Failure to do so may result water leakage.

    Tightening torque 

    Water pump mounting bolt (a): 25 N.m (2.5 kg-m, 18.0 Lb-ft)

    Fig 1: Installing Water Pump
    G00784621Courtesy of SUZUKI OF AMERICA CORP.
  3. Install compressor to its bracket (if equipped with A/C).
  4. Tighten heater outlet pipe bolt (1).
    Fig 2: Tightening Heater Outlet Pipe Bolt
    G00784622Courtesy of SUZUKI OF AMERICA CORP.
  5. Install radiator outlet hose to thermostat cap. Refer to Cooling Water Pipes or Hoses Removal and Installation  .
  6. Install generator belt. Refer to GENERATOR DRIVE BELT .
  7. Fill cooling system. Cooling System Flush and Refill  .
  8. Connect negative cable at battery.
  9. Check each part for leakage.
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