LEMON Manuals: Even more car manuals for everyone: 1960-2025
Home >> Suzuki >> 2003 >> Aerio GS, AWD, Standard >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> Engine Lubrication System >> Repair Instructions >> Oil Pump Removal and Installation >> Installation
April 5, 2026: LEMON Manuals is launched! Read the announcement.

Oil Pump Removal and Installation: Installation

  1. Install oil pump (2) and baffle plate to lower crank case (1) and tighten bolts to specified torque.
    NOTE: When installing oil pump, be careful not to allow pins to fall off.

    Tightening torque 

    Oil pump mounting bolt (M8 bolt) (a): 25 N.m (2.5 kg-m, 18.0 lb-ft)

    Baffle plate bolt (M6 bolt): 11 N.m (1.1 kg-m, 8.0 lb-ft)

    Fig 1: Installing Oil Pump & Baffle Plate
    G00784676Courtesy of SUZUKI OF AMERICA CORP.
  2. Install oil pump sprocket cover (1) and tighten bolts to specified torque.

    Tightening torque 

    Oil pump sprocket cover bolt (a): 11 N.m (1.1 kg-m, 8.0 lb-ft)

    Fig 2: Installing Oil Pump Sprocket Cover
    G00784677Courtesy of SUZUKI OF AMERICA CORP.
  3. Install oil pan and oil pump strainer. Refer to Oil Pan and Oil Pump Strainer Removal and Installation .
  4. Refill engine with engine oil.
  5. Connect negative cable at battery.
  6. After completing installation, check oil pressure by running engine. Refer to Oil Pressure Check .