LEMON Manuals: Even more car manuals for everyone: 1960-2025
Home >> Suzuki >> 2003 >> Aerio GS, AWD, Standard >> Repair and Diagnosis >> Drivelines & Axles >> Axle Shafts >> Axle Shafts - Front >> Removal & Installation >> Axle Shafts >> Installation
April 5, 2026: LEMON Manuals is launched! Read the announcement.

Axle Shafts: Installation

CAUTION:
  • To avoid excessive expansion of boot and consequential disconnection of joint in boot, DO NOT pull differential side joint housing.
  • Protect boots from any damage, preventing them from unnecessary contact while installing axle shaft.
  • DO NOT hit joint boot with hammer. Inserting joint only by hands is allowed.
  • Make sure that differential side joint is inserted fully and its snap ring is seated as it was.

Install axle shaft assembly by reversing removal procedure. Tighten each bolt and nut. See Fig 1 and TORQUE SPECIFICATIONS  . Apply sealant to drain plug (1) and filler/level plug (2) for manual transmission.

Fig 1: Installing Axle Shaft Assembly
G00311420Courtesy of SUZUKI OF AMERICA CORP.