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Steering Upper Shaft Assembly Removal and Installation: Installation

  1. Be sure that front tires and steering wheel are in straight-ahead position.
  2. Install steering upper shaft assembly to dash panel. Tighten steering upper shaft mounting bolts (1) to specified torque.

    Tightening torque 

    Steering upper shaft mounting bolts (a):  23 N.m (2.3 kg-m, 17.0 lb- ft)

    Fig 1: Tightening Steering Upper Shaft Mounting Bolts
    G01325458Courtesy of SUZUKI OF AMERICA CORP.
  3. Install steering shaft joint (1) to steering upper shaft (2) by matching it to marks (3) made before removal.
    Fig 2: Installing Steering Shaft Joint
    G01325461Courtesy of SUZUKI OF AMERICA CORP.
  4. Install shaft joint bolt (upper shaft assembly side) (2) to steering shaft joint (1). Tighten shaft joint bolt (upper shaft assembly side) (2) to specified torque first and then shaft joint bolt (lower shaft assembly side) (3) to specified torque.

    Tightening torque 

    Steering shaft joint bolt (c):  25 N.m (2.5 kg-m, 18.0 lb-ft)

    Fig 3: Installing Shaft Joint
    G01325462Courtesy of SUZUKI OF AMERICA CORP.
  5. Align cutting point "A" of steering column assembly (1) with bolt hole "B" of steering upper shaft upper joint as shown in the figure. Then connect steering upper shaft upper joint.
    Fig 4: Aligning Cutting Point "A" Of Steering Column Assembly With Bolt Hole "B" Of Steering Upper Shaft Upper Joint
    G01325459Courtesy of SUZUKI OF AMERICA CORP.
  6. Install steering upper shaft upper joint bolt (2) and nut (1). Tighten steering upper shaft upper joint nut (1) to specified torque.

    Tightening torque 

    Steering upper shaft upper joint nut (a):  23 N.m (2.3 kg-m, 17.0 lb-ft)

    Fig 5: Installing Steering Upper Shaft Upper Joint
    G01325460Courtesy of SUZUKI OF AMERICA CORP.