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Home >> Suzuki >> 2002 >> XL-7 Plus >> Repair and Diagnosis >> Steering >> Steering Column >> Steering Wheel & Column >> Repair Instructions >> Steering Column Removal and Installation >> Installation
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Steering Column Removal and Installation: Installation

CAUTION: After tightening steering column mounting bolts, steering shaft joint bolts should be tightened.
  1. Be sure that front wheels and steering wheel are in straight-ahead position.
  2. If equipped with shift (key) interlock cable (1), install shift (key) interlock cable to ignition switch.

    Tightening torque 

    Shift (key) interlock cable screw (a):  2.2 N.m (0.22 kg-m, 1.6 lb-ft)

    Fig 1: Removing Shift (Key) Interlock Cable Screw
    G01380959Courtesy of SUZUKI OF AMERICA CORP.
  3. Install steering column assembly (1) with contacting upper side of lower bracket slits to mounting bolts. Tighten steering column lower mounting nuts (3) first, and then upper mounting bolts (2) to specified torque.

    Tightening torque 

    Steering column mounting bolts and nuts (b):  25 N.m (2.5 kg-m, 18.0 lb-ft)

    Fig 2: Installing Steering Column Assembly
    G01325448Courtesy of SUZUKI OF AMERICA CORP.
  4. Align cutting point "A" of steering column assembly (1) with bolt hole "B" of steering upper shaft upper joint as shown in the figure. Then connect steering upper shaft upper joint.
    Fig 3: Aligning Cutting Point "A" Of Steering Column Assembly With Bolt Hole "B" Of Steering Upper Shaft Upper Joint
    G01325447Courtesy of SUZUKI OF AMERICA CORP.
  5. Install steering upper shaft upper joint bolt (2) and nut (1). Tighten new steering upper shaft upper joint nut (1) to specified torque.

    Tightening torque 

    Steering upper shaft upper joint nut (a):  23 N.m (2.3 kg-m, 17.0 lb- ft)

    Fig 4: Installing Steering Upper Shaft Upper Joint Bolt & Nut
    G01325449Courtesy of SUZUKI OF AMERICA CORP.
  6. If contact coil and combination switch assembly is removed, install it, referring to Contact Coil and Combination Switch Assembly Removal and Installation  .
  7. Connect all connectors that have been removed in Removal  .
  8. Install steering column hole cover (1).
    Fig 5: Removing Steering Column Hole Cover
    G01380955Courtesy of SUZUKI OF AMERICA CORP.
  9. If steering wheel is removed, install it by referring to Steering Wheel Removal and Installation .
  10. Connect negative (-) cable to battery.
  11. After installing steering column assembly, be sure to enable air bag system by referring to appropriate AIR BAG RESTRAINT SYSTEMS article .