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Home >> Suzuki >> 2002 >> XL-7 Plus >> Repair and Diagnosis >> Steering >> Manual Steering >> Power Assisted Steering System >> Repair Instructions >> P/S Pump Removal and Installation >> Removal
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P/S Pump Removal and Installation: Removal

NOTE: Be sure to clean each joint of suction and discharge sides thoroughly before removal.
  1. Remove suction hose from pump, then disconnect battery negative cable.
  2. Remove P/S fluid reservoir (1) with suction hose.
    Fig 1: Removing Power Steering Fluid Reservoir
    G01325509Courtesy of SUZUKI OF AMERICA CORP.
  3. Remove union bolt. Then disconnect high pressure pipe from pump.
    NOTE: As fluid flows out of disconnected joints, put a receptacle under joints or a plug to pipe.
  4. Disconnect pressure switch lead wire at switch terminal.
  5. Loosen related bolts and remove power steering belt.
  6. Remove P/S pump mounting bolts (2).
    Fig 2: Removing Power Steering Pump Mounting Bolts
    G01325510Courtesy of SUZUKI OF AMERICA CORP.
  7. Remove P/S pump.
    NOTE: Plug each port of removed pump to prevent dust or any other foreign matter from entering.