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Home >> Suzuki >> 2002 >> XL-7 Plus >> Repair and Diagnosis >> External Pages >> Different car >> Section 90 (Manual A/C Systems) >> Repair Instructions >> Magnet Clutch Removal and Installation for H27 Engine Model >> Removal
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Magnet Clutch Removal and Installation for H27 Engine Model: Removal

WARNING: This page is about a different car, the 2004 Suzuki XL-7 and 2004 Suzuki Grand Vitara. However, it is still accessible from the selected car via links, so may be relevant.
  1. Remove compressor from vehicle referring to Compressor Assembly Removal and Installation for H27 Engine Model .
  2. Fix armature plate (1) with special tool (A) and remove armature plate bolt.

    Special tool 

    1. (A): 09991-06520
    NOTE: Do not reuse armature plate bolt.
    Fig 1: Fixing Armature Plate
    G00757901Courtesy of SUZUKI OF AMERICA CORP.
  3. Using special tool (B), remove armature plate (1).

    Special tool 

    1. (B): 09991-06530
    Fig 2: Removing Armature Plate
    G00757902Courtesy of SUZUKI OF AMERICA CORP.
  4. Remove shim(s) from shaft.
  5. Using special tool (C), remove circlip.

    Special tool 

    1. (C): 09900-06107
    Fig 3: Removing Circlip
    G00757903Courtesy of SUZUKI OF AMERICA CORP.
  6. Remove magnet clutch pulley (1) with puller (2).
    NOTE: Be careful not to damage pulley.
    Fig 4: Removing Magnet Clutch Pulley
    G00757904Courtesy of SUZUKI OF AMERICA CORP.
  7. Remove three screws, and then remove magnet clutch coil (1).
Fig 5: Removing Magnet Clutch Coil
G00757905Courtesy of SUZUKI OF AMERICA CORP.