Magnet Clutch Removal and Installation for H25 Engine Model: Removal

WARNING: This page is about a different car, the 2004 Suzuki XL-7 and 2004 Suzuki Grand Vitara. However, it is still accessible from the selected car via links, so may be relevant.

Remove compressor from vehicle. Refer to Compressor Assembly Removal and Installation for H25 Engine Model .
Fix armature plate (1) with special tool (A) and remove armature plate bolt and washer.
Special tool
1. (A): 09920-53740
NOTE: Do not reuse armature plate bolt.

Fig 1: Fixing Armature Plate
Courtesy of SUZUKI OF AMERICA CORP.
Using special tool (C), remove armature plate (1).
Special tool
1. (C): 09991-06030
Fig 2: Removing Armature Plate
Courtesy of SUZUKI OF AMERICA CORP.
Remove shims from shaft.
Using special tool (D), remove circlip.
Special tool
1. (D): 09900-06107
Fig 3: Removing Circlip
Courtesy of SUZUKI OF AMERICA CORP.
Remove magnet clutch lead wire clamp screw, and remove magnet clutch read wire ground terminal.
Remove magnet clutch with puller (1).
NOTE: Be careful not to damage pulley when tapping magnet clutch.

Fig 4: Removing Magnet Clutch With Puller
Courtesy of SUZUKI OF AMERICA CORP.
Remove magnet clutch coil using special tool (D).
Special tool
1. (D): 09900-06107

Fig 5: Removing Magnet Clutch Coil

Courtesy of SUZUKI OF AMERICA CORP.