A/C Condenser Assembly Removal and Installation for H27 Engine Model: Removal

WARNING: This page is about a different car, the 2004 Suzuki XL-7 and 2004 Suzuki Grand Vitara. However, it is still accessible from the selected car via links, so may be relevant.

Disconnect negative (-) cable at battery.
Recover refrigerant by using recovery and recycling equipment.
Be sure to follow the instruction manual for the equipment.

The amount of compressor oil removed must be measured and the same amount added to the system.
Remove front bumper assembly and lower stay (1) referring to FRONT BUMPER COMPONENTS .

Fig 1: Removing Front Bumper
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Disconnect compressor delivery hose (1) and liquid pipe (2) from condenser inlet fittings.
CAUTION: As soon as above hose and pipe are disconnected, cap opened fittings so that moisture and dust do not enter condenser.

Fig 2: Disconnecting Compressor Delivery Hose
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Disconnect condenser cooling fan motor coupler (2).

Fig 3: Disconnecting Condenser Cooling Fan Motor Coupler
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Remove condenser fan mounting nuts (1) from condenser.
Remove condenser fan.
NOTE: Be careful not to damage fins of condenser.

Fig 4: Removing Condenser Fan
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Remove condenser mounting bolts (1) from vehicle.
Remove condenser.
NOTE: Be careful not to damage fins of condenser and radiator.

Fig 5: Removing Condenser

Courtesy of SUZUKI OF AMERICA CORP.