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Temperature Control Actuator Inspection

WARNING: This page is about a different car, the 2004 Suzuki XL-7 and 2004 Suzuki Grand Vitara. However, it is still accessible from the selected car via links, so may be relevant.
  1. Remove temperature control actuator. See Removal  .
  2. Check resistance between terminals.

    Temperature control actuator resistance 

    1. Terminal "d" and "e" (max cold position): Approx. 150 - 250 ohms
    2. Terminal "c" and "d" (max cold position): Approx. 2.6k ohm
    3. Terminal "d" and "e" (max hot position): Approx. 2.6 k ohm
    4. Terminal "c" and "d" (max hot position): Approx. 150 - 250 ohms
  3. Connect battery positive (+) terminal to terminal "b" and battery negative (-) terminal to terminal "a". Check if position of temperature control actuator changes COLD to HOT.
  4. Connect battery positive (+) terminal to terminal "a" and battery positive (-) terminal to terminal "b". Check if position of temperature control actuator changes HOT to COLD.

    If malfunction is found, replace temperature control actuator with new one.

Fig 1: Identifying Temperature Control Actuator
G00757955Courtesy of SUZUKI OF AMERICA CORP.