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Home >> Suzuki >> 2002 >> XL-7 Plus >> Repair and Diagnosis >> External Pages >> Different car >> Section 86 (Overhaul - M/T) >> Repair Instructions >> Manual Transmission Rear Case Disassembly & Assembly >> Disassembly
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Manual Transmission Rear Case Disassembly & Assembly: Disassembly

WARNING: This page is about a different car, the 2004 Suzuki XL-7. However, it is still accessible from the selected car via links, so may be relevant.
  1. Remove countershaft gutter (2) from transmission rear case (1).
    Fig 1: Removing Countershaft Gutter From Transmission Rear Case
    G00761767Courtesy of SUZUKI OF AMERICA CORP.
  2. Take out oil seal (1) from rear case (2).
    Fig 2: Taking Out Oil Seal From Rear Case
    G00761768Courtesy of SUZUKI OF AMERICA CORP.
  3. Remove interlock cam plug (1) by using Torx(R) wrench (2).
    Fig 3: Removing Interlock Cam Plug
    G00761769Courtesy of SUZUKI OF AMERICA CORP.
  4. Remove interlock cam pin using special tool.

    Special tool 

    (A):  09922-85811

    Fig 4: Removing Interlock Cam Pin
    G00761770Courtesy of SUZUKI OF AMERICA CORP.
  5. Pull out interlock cam component (1).
    Fig 5: Pulling Out Interlock Cam Component
    G00761771Courtesy of SUZUKI OF AMERICA CORP.