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Home >> Suzuki >> 2002 >> XL-7 Plus >> Repair and Diagnosis >> External Pages >> Different car >> Section 86 (Overhaul - M/T) >> Repair Instructions >> Gear Shift Lever Case Disassembly & Assembly >> Disassembly
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Gear Shift Lever Case Disassembly & Assembly: Disassembly

WARNING: This page is about a different car, the 2004 Suzuki XL-7. However, it is still accessible from the selected car via links, so may be relevant.
  1. Remove case plate.
  2. With case supported with soft jawed vise, remove lever locating bolts (6).
    NOTE: Use aluminum plates between vise and case to protect case against damage.
  3. Using special tool, drive spring pin into gear shift arm (5) as far as the position shown in the figure.
    CAUTION: When driving spring pin (2), use care not to damage gear shift lever case (1).

    Special tool 

    (A):  09922-85811

  4. Likewise, drive spring pin (2) into gear shift lever (3) as far as the position shown in the figure.
    CAUTION: When driving spring pin (2), use care not to damage gear shift lever case (1).

    Special tool 

    (A):  09922-85811

  5. Remove case plug (7).
  6. Pull out gear shift shaft (4) from gear shift lever case (1) and take out gear shift lever (3).
  7. Remove gear shift lever bush (8).
Fig 1: Removing Gear Shift Lever Bush
G00762015Courtesy of SUZUKI OF AMERICA CORP.