LEMON Manuals: Even more car manuals for everyone: 1960-2025
Home >> Suzuki >> 2002 >> XL-7 Plus >> Repair and Diagnosis >> External Pages >> Different car >> Section 81 (Overhaul - M/T) >> Repair Instructions >> Input Shaft Disassembly and Assembly >> Assembly
April 5, 2026: LEMON Manuals is launched! Read the announcement.

Input Shaft Disassembly and Assembly: Assembly

WARNING: This page is about a different car, the 2004 Suzuki Grand Vitara. However, it is still accessible from the selected car via links, so may be relevant.
  1. Bring bearing (1) so that its groove for circlip is in the front of input shaft (2) and press-fit with special tool and hydraulic press.

    Special tool 

    (A): 09940-51710

    Fig 1: Press-Fitting Input Shaft Bearing
    G00761933Courtesy of SUZUKI OF AMERICA CORP.
  2. Select circlip (1) that will make thrust clearance of bearing 0.1 mm (0.0039 in) or less and install it.
    Fig 2: Circlip Thickness Specifications Chart
    G00761934Courtesy of SUZUKI OF AMERICA CORP.
    Fig 3: Measuring Circlip Thrust Clearance
    G00761935Courtesy of SUZUKI OF AMERICA CORP.
  3. Apply grease to bearing roller (1) and install it to input shaft (2).

    : Grease 99000-25010 

Fig 4: Installing Bearing Roller To Input Shaft
G00761936Courtesy of SUZUKI OF AMERICA CORP.