Overdrive (Case Side) Components: Assembly

WARNING: This page is about a different car, the 2004 Suzuki Grand Vitara. However, it is still accessible from the selected car via links, so may be relevant.

Install each component by reversing removal procedure and noting the following points.

When installing rear seal ring, use care not to open it too wide.
Apply A/T fluid to O-ring, disc, etc. before installing them.
Opening of retaining brake front ring (2) and projection (1) of O/D case should be matched.

Fig 1: Installing Rear Seal Ring
Courtesy of SUZUKI OF AMERICA CORP.
When installing each component, refer to Overdrive (Case Side) Components .
Install cushion brake plate (1) so that it warps convexly.

Fig 2: Installing Cushion Brake Plate
Courtesy of SUZUKI OF AMERICA CORP.
As a final step, measure clearance between retaining brake front ring and brake backing plate again.
Standard clearance between retaining ring and brake backing plate
1. 0.40 - 1.38 mm (0.016 - 0.054 in.)