Front Upper Valve Body Components: Assembly

WARNING: This page is about a different car, the 2004 Suzuki Grand Vitara. However, it is still accessible from the selected car via links, so may be relevant.

Assemble each component by reversing disassembly procedure and noting the following points.

Coil outer diameter and free length of each valve spring should be as listed below. Be sure to use each one of correct size.

Fig 1: Coil Outer Diameter & Free Length Of Each Valve Spring Chart
Courtesy of SUZUKI OF AMERICA CORP.
Install as many throttle valve compensating rings as written down when disassembled.
Tighten throttle cam bolt (1) to specified torque.
Tightening torque
1. (a): 7.5 N.m (0.75 kg-m, 5.5 lb-ft)
Fig 2: Tightening Throttle Cam Bolt
Courtesy of SUZUKI OF AMERICA CORP.
Tighten pressure relief valve bolts (1) to specified torque.
Tightening torque
1. (b): 5.5 N.m (0.55 kg-m, 4.0 lb-ft)

Fig 3: Tightening Pressure Relief Valve Bolts

Courtesy of SUZUKI OF AMERICA CORP.