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Fuel Pressure Regulator: Installation

WARNING: This page is about a different car, the 2003 Suzuki XL-7, 2003 Suzuki Vitara, 2003 Suzuki Grand Vitara, and 2003 Suzuki Aerio. However, it is still accessible from the selected car via links, so may be relevant.

To install, reverse removal procedure and note the following precautions:
- Use new "O" ring.
- Apply thin coat of gasoline to "O" ring to facilitate installation. See Fig 2 .
- Tighten fuel pressure regulator bolts (1) to specified torque. See Fig 3 and TORQUE SPECIFICATIONS .
- Make sure engine is OFF and ignition switch is ON. Check for fuel leaks around fuel line connection.

Fig 1: Removing Fuel Pressure Regulator (Aerio)

G00239518

Courtesy of SUZUKI OF AMERICA CORP.

Fig 2: Identifying "O" Ring (Aerio)

G00239519

Courtesy of SUZUKI OF AMERICA CORP.

Fig 3: Locating Fuel Pressure Regulator Bolts (Aerio)

G00239520

Courtesy of SUZUKI OF AMERICA CORP.

For installation, reverse removal procedure and note the following precautions:
- Use new "O" ring (1). See Fig 2 .
- Apply thin coat of gasoline to "O" ring (1) to facilitate installation. See Fig 2 .
- Tighten fuel pressure regulator bolts to specified torque. See Fig 3 & TORQUE SPECIFICATIONS .
- With engine "OFF" and ignition switch "ON", check for fuel leaks around fuel line connection.

Fig 1: Removing Fuel Pressure Regulator (Grand Vitara, Vitara & XL-7)

G00276016

Courtesy of SUZUKI OF AMERICA CORP.

Fig 2: Identifying "O" Ring (Grand Vitara, Vitara & XL-7)

G00276017

Courtesy of SUZUKI OF AMERICA CORP.

Fig 3: Locating Fuel Pressure Regulator Bolts (Grand Vitara, Vitara & XL-7)

G00276018

Courtesy of SUZUKI OF AMERICA CORP.