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EGR Valve: Installation

WARNING: This page is about a different car, the 2003 Suzuki XL-7, 2003 Suzuki Vitara, 2003 Suzuki Grand Vitara, and 2003 Suzuki Aerio. However, it is still accessible from the selected car via links, so may be relevant.
  1. Reverse removal procedure noting the following:
    • Clean mating surface of valve and intake manifold (3). See Fig 1 .
    • Use new gasket (2).
Fig 1: Removing & Installing EGR Valve (Aerio)
G00220983Courtesy of SUZUKI OF AMERICA CORP.


  1. Reverse removal procedure noting the following:
    • Clean mating surface of EGR valve (1) and intake manifold (3). See Fig 2 .
    • Use new gasket (2). See Fig 2 .
Fig 1: Removing EGR Valve & Gasket From Intake Manifold (Grand Vitara, Vitara & XL-7)
G00276009Courtesy of SUZUKI OF AMERICA CORP.
Fig 2: Installing EGR Valve & Gasket To Intake Manifold (Grand Vitara, Vitara & XL-7)
G00276010Courtesy of SUZUKI OF AMERICA CORP.