Disassembly & Reassembly (Montero)
WARNING: This page does not describe the selected car, but rather 7 other vehicles, including the 2003 Mitsubishi Outlander, 2003 Mitsubishi Montero Sport, 2003 Mitsubishi Montero, 2003 Mitsubishi Lancer, and 2003 Mitsubishi Galant. However, it is still accessible from the selected car via links, so may be relevant.
- Remove fuel pump bracket. See Fig 1. Remove fuel pump cushion and fuel pump. Remove grommet and pump harness. Remove housing. Remove assist pump. Remove cap and "O" ring. Remove fuel tank differential pressure sensor and high pressure fuel filter.
- To reassemble fuel pump module, reverse disassembly procedure. Install NEW "O" ring. When installing, apply gasoline to grommet and "O" ring to prevent them from being damaged or deformed.