Magnet Clutch Removal and Installation: Installation

1. Install magnet clutch coil (2).
   NOTE: Protrusion on under side of coil ring (1) must match hole in compressor assembly (3) to prevent movement ant correctly locate lead wire.
2. Using special tool (C), install snap ring as shown.

   Special tool 

   (C): 09900-06107 

   Fig 1: Installing Snap Ring Using Special Tool

   Courtesy of SUZUKI OF AMERICA CORP.
3. Install clamp portion and ground terminal of lead wire.
4. Install magnet clutch.
   1. Set magnet clutch squarely over clutch installation boss.
   2. Place special tool (D) onto clutch bearing.

      Ensure that edge rests only on inner race of bearing.

      Special tool 

      (D): 09991-06010 

      Fig 2: Placing Special Tool Onto Clutch Bearing

      Courtesy of SUZUKI OF AMERICA CORP.
   3. Install snap ring.
   CAUTION: Be careful not to scratch bearing seal.
5. Adjust clearance, between armature plate and magnet clutch by putting shim on compressor shaft.

   Standard clearance between armature plate and magnet clutch 

   "a": 0.3 - 0.5 mm (0.012 - 0.02 in.)

   Fig 3: Identifying Clearance Between Armature Plate And Magnet Clutch

   Courtesy of SUZUKI OF AMERICA CORP.
6. Tighten new armature plate nut as specified torque.

Tightening torque 

Armature plate nut (a): 18 N.m (1.8 kg-m, 13.0 lb-ft) 

Special tool 

(A): 09991-06020 

Fig 4: Tightening New Armature Plate Nut

Courtesy of SUZUKI OF AMERICA CORP.