Evaporator (Cooling Unit) Disassembly and Assembly: Disassembly

WARNING: This page is about a different car, the 2004 Suzuki Vitara. However, it is still accessible from the selected car via links, so may be relevant.

Remove filter assembly.

Fig 1: Removing Filter Assembly
Courtesy of SUZUKI OF AMERICA CORP.
For J20 engines, remove screws (1) to separate evaporator upper and lower cases from each other.

Fig 2: Removing Screws To Separate Evaporator Upper And Lower Cases
Courtesy of SUZUKI OF AMERICA CORP.
Remove upper case (1) and remove evaporator (2) from lower case (3).
Remove the following components from evaporator.

Expansion valve (5)
Thermistor (4)

Fig 3: Removing Evaporator Components

Courtesy of SUZUKI OF AMERICA CORP.