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Inspection of A/C Controller and its Circuits

WARNING: This page is about a different car, the 2004 Suzuki Vitara. However, it is still accessible from the selected car via links, so may be relevant.

A/C controller (1) and its circuits can be checked at A/C controller wiring couplers by measuring voltage.

Fig 1: Locating A/C Controller
G00797460Courtesy of SUZUKI OF AMERICA CORP.
CAUTION: A/C controller cannot be checked by itself.
It is strictly prohibited to connect voltmeter or ohmmeter to A/C controller and ECM with couplers disconnected from it.

Voltage Check 

  1. Remove A/C controller (1) from vehicle referring to "A/C CONTROLLER REMOVAL AND INSTALLATION:  ".
  2. Remove ECM (2) from vehicle.
  3. Connect A/C controller couplers to A/C controller (1) and connect ECM couplers to ECM.
  4. Check each terminal voltage with couplers connected by referring to Fig 6 .
    NOTE: For "Fig. A", "Fig. B", "Fig. C" in the figure, refer to Fig 6 .
    Fig 2: Checking A/C Controller Voltage
    G00797461Courtesy of SUZUKI OF AMERICA CORP.

System Circuit 

Fig 3: A/C Controller System Circuit Diagram
G00797462Courtesy of SUZUKI OF AMERICA CORP.

Terminal Arrangement of A/C Controller 

Fig 4: Identifying A/C Controller Terminal Arrangement
G00797463Courtesy of SUZUKI OF AMERICA CORP.

Terminal Arrangement of ECM (for H25 Engine Model) 

Fig 5: Identifying Terminal Arrangement Of ECM (For H25 Engine Model)
G00797464Courtesy of SUZUKI OF AMERICA CORP.

A/C controller voltage values table 

Fig 6: A/C Controller Voltage Reference Table (1 Of 2)
G00797465Courtesy of SUZUKI OF AMERICA CORP.
Fig 7: A/C Controller Voltage Reference Table (2 Of 2)
G00797466Courtesy of SUZUKI OF AMERICA CORP.