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Home >> Suzuki >> 2002 >> XL-7 Plus >> Repair and Diagnosis >> External Pages >> Different car >> Section 169 (Power Assisted Steering System) >> Repair Instructions >> Power Steering Pump Removal and Installation >> Installation
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Power Steering Pump Removal and Installation: Installation

WARNING: This page is about a different car, the 2004 Suzuki Vitara. However, it is still accessible from the selected car via links, so may be relevant.

Reverse removal procedure, and then noting the following instructions.

NOTE:
  • Using the following specified torques, tighten bolts and nuts ((a), (b), (c), (e), (f), (h), (i), (j) and (k)), referring to "POWER STEERING PUMP COMPONENTS:  ".

    Tightening torque 

    Pump union bolt (a): 60 N.m (6.0 kg-m, 43.5 lb-ft) 

    Pump bracket bolt (J20 engine model) (b): 25 N.m (2.5 kg-m, 18.5 lb-ft) 

    Pump mounting bolt (J20 engine model) (c): 25 N.m (2.5 kg-m, 18.5 lb-ft) 

    Pump clamp bolt/reservoir bracket bolt (e): 11 N.m (1.1 kg-m, 8.0 lb-ft) 

    Gear box high pressure pipe union bolt (f): 35 N.m (3.5 kg-m, 25.5 lb-ft) 

    Gear box low pressure pipe union bolt (h): 25 N.m (2.5 kg-m, 18.5 lb-ft) 

    Pump bracket bolt (H25 engine model) (i): 45 N.m (4.5 kg-m, 33.0 lb-ft) 

    Pump mounting bolt (H25 engine model) (j): 45 N.m (4.5 kg-m, 33.0 lb-ft) 

    Tension pulley bolt (H25 engine model) (k): 25 N.m (2.5 kg-m, 18.5 lb-ft) 

  • Adjust P/S pump drive belt, refer to "POWER STEERING PUMP DRIVE BELT INSPECTION AND ADJUSTMENT:  ".
  • Fill specified power steering fluid after installation and bleed air without failure. (Refer to "POWER STEERING SYSTEM AIR BLEEDING PROCEDURE:  ".)