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Home >> Suzuki >> 2002 >> XL-7 Plus >> Repair and Diagnosis >> External Pages >> Different car >> Section 165 (Manual Transmission) >> Repair Instructions >> Manual Transmission Rear Case Disassembly and Assembly >> Disassembly
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Manual Transmission Rear Case Disassembly and Assembly: Disassembly

WARNING: This page is about a different car, the 2004 Suzuki Vitara. However, it is still accessible from the selected car via links, so may be relevant.
  1. Remove counter shaft gutter (2) from transmission rear case (1).
    Fig 1: Removing Counter Shaft Gutter From Transmission Rear Case
    G00798285Courtesy of SUZUKI OF AMERICA CORP.
  2. Take out oil seal (1) from rear case (2).
    Fig 2: Removing Oil Seal From Rear Case
    G00798286Courtesy of SUZUKI OF AMERICA CORP.
  3. Remove interlock cam plug (1) by using torx(R) wrench (2).
    Fig 3: Removing Interlock Cam Plug Using Torx(R) Wrench
    G00798287Courtesy of SUZUKI OF AMERICA CORP.
  4. Remove pin by using special tool (A).

    Special tool 

    (A): 09922-85811

    Fig 4: Removing Pin Using Special Tool
    G00798288Courtesy of SUZUKI OF AMERICA CORP.
  5. Pull out interlock cam component (1).
    Fig 5: Pulling Out Interlock Cam Component
    G00798289Courtesy of SUZUKI OF AMERICA CORP.