Front Disc Brake Caliper Disassembly and Assembly: Disassembly

WARNING: This page is about a different car, the 2004 Suzuki Vitara. However, it is still accessible from the selected car via links, so may be relevant.

Before disassembly, clean all around caliper with brake fluid.

Remove anti noise shim (if equipped) and blow compressed air into cylinder through bolt hole where flexible hose was fitted. With this air pressure, piston can be pushed out of cylinder.
WARNING: Do not apply too highly compressed air which will cause piston to jump out of cylinder. It should be taken out gradually with moderately compressed air. Do not place your fingers in front of piston when using compressed air.

Fig 1: Blowing Compressed Air Into Cylinder Through Bolt Hole
Courtesy of SUZUKI OF AMERICA CORP.
Remove piston seal using a thin blade like a thickness gauge, etc.

CAUTION: Be careful not to damage inside (bore side) of cylinder.

Fig 2: Removing Piston Seal Using Thin Blade

Courtesy of SUZUKI OF AMERICA CORP.