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Home >> Suzuki >> 2002 >> XL-7 Plus >> Repair and Diagnosis >> External Pages >> Different car >> Section 162 (Brake Control System And Diagnosis) >> Brake Control System and Diagnosis >> Repair Instructions >> Master Cylinder Assembly Removal and Installation >> Removal
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Master Cylinder Assembly Removal and Installation: Removal

WARNING: This page is about a different car, the 2004 Suzuki Vitara. However, it is still accessible from the selected car via links, so may be relevant.
NOTE: Do not allow brake fluid to get on painted surfaces.
  1. Disconnect reservoir lead wire (1) at coupler.
  2. Clean around reservoir cap (2) and take out fluid with syringe or such.
  3. Disconnect brake pipes from master cylinder (3) by the following procedure of each model.
    Fig 1: Disconnecting Brake Pipes From Master Cylinder In Vehicle With ABS
    G00797246Courtesy of SUZUKI OF AMERICA CORP.
    1. For vehicle without ABS:
      1. Loosen flare nuts for master cylinder (1).
      2. Disconnect brake pipes (2) for master cylinder (1).
        Fig 2: Disconnecting Brake Pipes From Master Cylinder In Vehicle Without ABS
        G00797247Courtesy of SUZUKI OF AMERICA CORP.
    2. For vehicle with ABS.
      1. Loosen flare nuts for master cylinder (1) and P valve (2).
      2. Disconnect brake pipes (3) for master cylinder (1) and P valve (2).
      3. Remove P valve (2).
        Fig 3: Removing P Valve In Vehicle With ABS
        G00797248Courtesy of SUZUKI OF AMERICA CORP.
  4. Remove master cylinder with reservoir from brake booster.