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Home >> Suzuki >> 2002 >> XL-7 Plus >> Repair and Diagnosis >> External Pages >> Different car >> Section 162 (Brake Control System And Diagnosis) >> Brake Control System and Diagnosis >> Repair Instructions >> Master Cylinder Assembly Inspection
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Master Cylinder Assembly Inspection

WARNING: This page is about a different car, the 2004 Suzuki Vitara. However, it is still accessible from the selected car via links, so may be relevant.

Inspect all disassembled parts for wear or damage, and replace parts if necessary.

NOTE:
  • Wash disassembled parts with brake fluid.
  • Do not reuse piston cups.

Inspect master cylinder bore for scoring or corrosion. It is best to replace corroded cylinder.

Corrosion can be identified as pits or excessive roughness.

NOTE: Polishing bore or master cylinder with cast aluminum body with anything abrasive is prohibited, as damage to cylinder bore may occur.

Rinse cylinder in clean brake fluid. Shake excess rinsing fluid from cylinder.

Do not use a cloth to dry cylinder, as lint from cloth cannot be kept from cylinder bore surfaces.

Fig 1: Inspecting Master Cylinder Assembly
G00797256Courtesy of SUZUKI OF AMERICA CORP.