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Water Pump Removal and Installation: Installation

WARNING: This page is about a different car, the 2004 Suzuki Vitara. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install new O-rings (3) to water pump (1).
  2. Install water pump (1) to cylinder block.

    Tightening torque 

    Water pump bolt (a): 27 N.m (2.7 kg-m, 19.5 lb-ft) 

    Fig 1: Installing Water Pump To Cylinder Block
    G02256965Courtesy of SUZUKI OF AMERICA CORP.
  3. Install timing chain cover. Refer to TIMING CHAIN COVER REMOVAL AND INSTALLATION .
  4. Install oil pan referring to OIL PAN AND OIL PUMP STRAINER REMOVAL AND INSTALLATION .
  5. Install front differential housing referring to FRONT DIFFERENTIAL DISMOUNTING AND REMOUNTING .
  6. Install P/S system referring to POWER STEERING PUMP REMOVAL AND INSTALLATION .
  7. Install cooling system referring to "THERMOSTAT REMOVAL AND INSTALLATION:  ", "COOLING FAN AND FAN CLUTCH REMOVAL AND INSTALLATION:  " and "RADIATOR REMOVAL AND INSTALLATION:  ".
  8. Install intake manifold with throttle body referring to THROTTLE BODY AND INTAKE MANIFOLD REMOVAL .
  9. Refill cooling system referring to "COOLING SYSTEM FLUSH AND REFILL:  ".
  10. Refill front differential housing with gear oil referring to FRONT DIFFERENTIAL GEAR OIL INSPECTION AND CHANGE , if necessary.
  11. Refill P/S system with specified fluid referring to POWER STEERING SYSTEM AIR BLEEDING PROCEDURE .
  12. Check wheel alignment referring to SPECIFICATIONS & PROCEDURES .
  13. Verify that there is no fuel leakage, water leakage and oil leakage at each connection.
  14. Connect negative cable at battery.