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Home >> Suzuki >> 2002 >> XL-7 Plus >> Repair and Diagnosis >> External Pages >> Different car >> Section 155 (Engine Cooling System) >> Repair Instructions >> Radiator Removal and Installation >> Removal
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Radiator Removal and Installation: Removal

WARNING: This page is about a different car, the 2004 Suzuki Vitara. However, it is still accessible from the selected car via links, so may be relevant.
  1. Disconnect negative cable at battery.
  2. Drain cooling system by loosening drain plug (1) of radiator.
    Fig 1: Loosening Drain Plug Of Radiator
    G02256971Courtesy of SUZUKI OF AMERICA CORP.
  3. When servicing vehicle equipped with A/T (Automatic Transmission), place oil pan under radiator (1) and disconnect A/T fluid hoses (inlet hose (Outlet from oil cooler) (2), outlet hose (Inlet to oil cooler) (3)) from radiator (1).
    Fig 2: Disconnecting A/T Fluid Hoses And Outlet Hose From Radiator
    G02256972Courtesy of SUZUKI OF AMERICA CORP.
  4. Loosen cooling fan / clutch nuts (1).
    Fig 3: Loosening Cooling Fan/Clutch Nuts
    G02256973Courtesy of SUZUKI OF AMERICA CORP.
  5. Disconnect radiator inlet hose from radiator.
  6. Remove P/S oil tank stay bolts (1) from radiator stay.
    Fig 4: Removing P/S Oil Tank Stay Bolts From Radiator Stay
    G02256974Courtesy of SUZUKI OF AMERICA CORP.
  7. Remove radiator shroud securing clips.
  8. Then remove cooling fan / clutch and radiator shroud.
  9. Disconnect water hoses (inlet hoe (1), outlet hose (2)) and reservoir hose (3) from radiator (4).
    Fig 5: Disconnecting Water Hoses And Reservoir Hose From Radiator
    G02256975Courtesy of SUZUKI OF AMERICA CORP.
  10. Remove radiator.