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Home >> Suzuki >> 2002 >> XL-7 Plus >> Repair and Diagnosis >> External Pages >> Different car >> Section 142 (Overhaul) >> Piston And Connecting Rod >> Removal And Installation >> Removal Service Points >> << B >> Piston Pin Removal
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<< B >> Piston Pin Removal

WARNING: This page is about a different car, the 2003 Mitsubishi Outlander. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Identifying Piston Pin Setting Tools
G01867963Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
Fig 2: Piston Pin Setting Tools Description Index
G01867962Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
  1. Remove the stop screw from the base.
  2. Select the correct piston support for your application (See above). Fit the piston support onto the base. Place the base on press support blocks.
  3. Insert the press pin through the piston pin hole. Select the correct connecting rod guide pin (See above). Thread the guide pin onto the threaded portion of the press pin.
  4. Position the piston assembly on the piston support in the press. With the press pin up as shown, insert the guide pin through the hole in the piston and through the hole in the piston support.
  5. CAUTION: To avoid piston damage, the piston support must seat squarely against the piston. Verify that the piston pin will slide through the hole in the piston support.
  6. Press the piston pin out of the assembly.
  7. Remove the piston pin from the press pin.
    Fig 3: Removing Piston Pin From Press Pin
    G01867964Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.