A/C Condenser Assembly Removal and Installation: Removal

WARNING: This page is about a different car, the 2003 Suzuki Vitara, 2003 Suzuki Grand Vitara, 2002 Suzuki Vitara, and 2002 Suzuki Grand Vitara. However, it is still accessible from the selected car via links, so may be relevant.

Disconnect negative (-) cable at battery.
Recover refrigerant by using recovery and recycling equipment.
Be sure to follow the instruction manual for the equipment.

The amount of compressor oil removed must be measured and the same amount added to the system.
Remove front bumper assembly and lower stay (1).

Fig 1: Removing Front Bumper Assembly & Lower Stay
Courtesy of SUZUKI OF AMERICA CORP.
Disconnect compressor delivery hose (1) from condenser inlet fittings.
CAUTION: As soon as above hose and pipe are disconnected, cap opened fittings so that moisture and dust do not enter condenser.

Fig 2: Disconnecting Compressor Delivery Hose
Courtesy of SUZUKI OF AMERICA CORP.
Disconnect coupler from dual pressure switch (1).
Detach receiver outlet pipe (3).
Disconnect condenser cooling fan motor coupler (2).

Fig 3: Disconnecting Condenser Receiver Outlet Pipe, Cooling Fan Motor Coupler & Pressure Switch
Courtesy of SUZUKI OF AMERICA CORP.
Remove condenser with fan.
NOTE: Be careful not to damage fins of condenser and radiator.

Fig 4: Removing Condenser With Fan
Courtesy of SUZUKI OF AMERICA CORP.
Remove A/C condenser cooling fan assembly from condenser.