Water Pump Removal and Installation: Installation
WARNING: This page is about a different car, the 2003 Suzuki XL-7 and 2003 Suzuki Grand Vitara. However, it is still accessible from the selected car via links, so may be relevant.
- Install new O-rings (3) to water pump (1).
- Install water pump (1) to cylinder block.
Tightening torque
- Water pump bolt (a): 27 N.m (2.7 kg-m, 19.5 lb-ft)
- Install timing chain cover. Refer to TIMING CHAIN COVER & FRONT OIL SEAL for H25 engine or TIMING CHAIN COVER REMOVAL & INSTALLATION for H27 engine .
- Install oil pan referring to OIL PAN AND OIL PUMP STRAINER REMOVAL AND INSTALLATION .
- Install front differential housing referring to FRONT DIFFERENTIAL DISMOUNTING AND REMOUNTING .
- Install P/S system referring to P/S PUMP REMOVAL AND INSTALLATION .
- Install cooling system referring to THERMOSTAT REMOVAL AND INSTALLATION , COOLING FAN AND FAN CLUTCH REMOVAL AND INSTALLATION and RADIATOR REMOVAL AND INSTALLATION .
- Install intake manifold with throttle body.
For H25 engine model, refer to INTAKE MANIFOLD .
For H27 engine model, refer to THROTTLE BODY & INTAKE MANIFOLD REMOVAL & INSTALLATION .
- Refill cooling system with coolant, front differential with gear oil, P/S system with specified fluid and engine with engine oil.
- Check wheel alignment referring to SPECIFICATIONS & PROCEDURES for H25 engine or SPECIFICATIONS & PROCEDURES for H27 engine .
- Verify that there is no fuel leakage, water leakage and oil leakage at each connection.
- Connect negative cable at battery.