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Home >> Suzuki >> 2002 >> XL-7 Plus >> Repair and Diagnosis >> External Pages >> Different car >> Section 137 (Engine Cooling System) >> Repair Instructions >> Radiator Removal and Installation >> Removal
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Radiator Removal and Installation: Removal

WARNING: This page is about a different car, the 2003 Suzuki XL-7 and 2003 Suzuki Grand Vitara. However, it is still accessible from the selected car via links, so may be relevant.
  1. Disconnect negative cable at battery.
  2. Drain cooling system by loosening drain plug (1) of radiator.
    Fig 1: Draining Cooling System
    G01478869Courtesy of SUZUKI OF AMERICA CORP.
  3. When servicing vehicle equipped with A/T (Automatic Transmission), place oil pan under radiator (1) and disconnect A/T fluid hoses (inlet hose (Outlet from oil cooler) (2), outlet hose (Inlet to oil cooler) (3)) from radiator (1).
    Fig 2: Disconnecting A/T Fluid Hoses From Radiator
    G01478870Courtesy of SUZUKI OF AMERICA CORP.
  4. Loosen cooling fan/clutch nuts (1).
    Fig 3: Loosening Cooling Fan/Clutch Nuts
    G01478871Courtesy of SUZUKI OF AMERICA CORP.
  5. Disconnect radiator inlet hose from radiator.
  6. Remove P/S fluid reservoir stay bolts (1) from radiator stay.
    Fig 4: Removing P/S Fluid Reservoir Stay Bolts From Radiator Stay
    G01478872Courtesy of SUZUKI OF AMERICA CORP.
  7. Remove radiator shroud securing clips.
  8. Then remove cooling fan/clutch and radiator shroud.
  9. Disconnect water hoses (inlet hoe (1), outlet hose (2)) and reservoir hose (3) from radiator (4).
    Fig 5: Disconnecting Hoses From Radiator
    G01478873Courtesy of SUZUKI OF AMERICA CORP.
  10. Remove radiator.