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Front Differential Inspection: Actuator

WARNING: This page is about a different car, the 2003 Suzuki XL-7 and 2003 Suzuki Grand Vitara. However, it is still accessible from the selected car via links, so may be relevant.
  1. Connect special tool, air compressor, actuator (1) and hoses as shown in the figure.
    NOTE: Loosen adjusting screw of special tool before connecting hoses to special tool.

    Special tool 

    A:  09918-18110

    Fig 1: Connecting Special Tool To Actuator
    G01374702Courtesy of SUZUKI OF AMERICA CORP.
  2. With pressure from compressor applied to special tool, adjust pressure to specified level by turning adjusting screw of special tool and check actuator for operation. Also, check that there is no air leakage from actuator.

    Specified pressure for actuator inspection:  38.0 kPa (0.38 kg/cm2 , 5.40 psi)

    Actuator stroke:  3 mm (0.118 in.)

    Fig 2: Checking Actuator Stroke
    G01374703Courtesy of SUZUKI OF AMERICA CORP.