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Home >> Suzuki >> 2002 >> XL-7 Plus >> Repair and Diagnosis >> External Pages >> Different car >> Section 131 (Air Conditioning Systems) >> Repair Instructions >> Magnet Clutch Removal and Installation for H27 Engine Model >> Removal
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Magnet Clutch Removal and Installation for H27 Engine Model: Removal

WARNING: This page is about a different car, the 2003 Suzuki XL-7 and 2003 Suzuki Grand Vitara. However, it is still accessible from the selected car via links, so may be relevant.
  1. Remove compressor from vehicle referring to COMPRESSOR ASSEMBLY REMOVAL AND INSTALLATION FOR H27 ENGINE MODEL  .
  2. Fix armature plate (1) with special tool (A) and remove armature plate bolt.

    Special tool 

    (A):  09991-06520

    NOTE: Do not reuse armature plate bolt.
    Fig 1: Fixing Armature Plate
    G01327011Courtesy of SUZUKI OF AMERICA CORP.
  3. Using special tool (B), remove armature plate (1).

    Special tool 

    (B):  09991-06530

    Fig 2: Removing Armature Plate
    G01327012Courtesy of SUZUKI OF AMERICA CORP.
  4. Remove shim(s) from shaft.
  5. Using special tool (C), remove circlip.

    Special tool 

    (C):  09990-06107

    Fig 3: Removing Circlip
    G01327013Courtesy of SUZUKI OF AMERICA CORP.
  6. Remove magnet clutch pulley (1) with puller.
    NOTE: Be careful not to damage pulley.
    Fig 4: Removing Magnet Clutch Pulley
    G01327014Courtesy of SUZUKI OF AMERICA CORP.
  7. Remove three screws, and then remove magnet clutch coil (1).
    Fig 5: Removing Magnet Clutch Coil
    G01327015Courtesy of SUZUKI OF AMERICA CORP.