Magnet Clutch Removal and Installation for H27 Engine Model: Installation

WARNING: This page is about a different car, the 2003 Suzuki XL-7 and 2003 Suzuki Grand Vitara. However, it is still accessible from the selected car via links, so may be relevant.

Install magnet clutch coil (1).
NOTE: Protrusion on underside of magnet clutch coil and hole on compressor body assembly must match to stop movement of magnet clutch coil and to locate lead wire correctly.

Fig 1: Installing Magnet Clutch Coil
Courtesy of SUZUKI OF AMERICA CORP.
Install magnet clutch (1).
1. Set magnet clutch horizontally over clutch installation boss.
2. Place special tool (D) onto magnet clutch bearing, and then hit top of special tool by hammer.
  Special tool
  
  (D): 09991-06510
  
  Fig 2: Installing Magnet Clutch
  Courtesy of SUZUKI OF AMERICA CORP.
3. Install new circlip.
Install armature plate.
Using special tool (A), tighten new armature plate bolt (1) to specified torque.
Tightening torque

Armature plate bolt (a): 13 N.m (1.3 kg-m, 9.0 lb-ft)

Special tool

(A): 09991-06520

Fig 3: Tightening Armature Plate Bolt
Courtesy of SUZUKI OF AMERICA CORP.
Measure clearance between armature plate (1) and magnet clutch (2). If clearance is out of range, adjust clearance by either putting or removing shim(s) on compressor shaft.
Standard clearance between armature plate and magnet clutch

"a": 0.3 - 0.7 mm (0.012 - 0.028 in.)

Fig 4: Measuring Clearance Between Armature Plate and Magnet Clutch
Courtesy of SUZUKI OF AMERICA CORP.
Install compressor to vehicle referring to COMPRESSOR ASSEMBLY REMOVAL AND INSTALLATION FOR H27 ENGINE MODEL .