Magnet Clutch Removal and Installation for H25 Engine Model: Installation

WARNING: This page is about a different car, the 2003 Suzuki XL-7 and 2003 Suzuki Grand Vitara. However, it is still accessible from the selected car via links, so may be relevant.

Install magnet clutch coil (2).
NOTE: Protrusion on underside of magnet clutch coil (2) must match hole in compressor assembly (3) to correctly locate lead wire.
Using special tool (C), install snap ring as shown.
Special tool

(C): 09990-06107

Fig 1: Installing Snap Ring
Courtesy of SUZUKI OF AMERICA CORP.
Install clamp portion and ground terminal of lead wire.
Install magnet clutch.
1. Set magnet clutch squarely over clutch installation boss.
2. Place special tool (D) onto clutch bearing.
  Ensure that edge rests only on inner race of bearing.
  
  Special tool
  
  (D): 09991-06010
  
  Fig 2: Installing Magnet Clutch
  Courtesy of SUZUKI OF AMERICA CORP.
3. Install snap ring.
CAUTION: Be careful not to scratch bearing seal.
Adjust clearance, between armature plate (1) and magnet clutch (2) by putting shim on compressor shaft.
Standard clearance between armature plate and magnet clutch

"a": 0.35 - 0.6 mm (0.014 - 0.023 in.)

Fig 3: Adjusting Clearance Between Armature Plate and Magnet Clutch
Courtesy of SUZUKI OF AMERICA CORP.
Tighten new armature plate nut as specified torque.
Tightening torque

Armature plate nut (a): 14 N.m (1.4 kg-m, 10.5 lb-ft)

Special tool

(A): 09920-53740

Fig 4: Tightening Armature Plate Nut
Courtesy of SUZUKI OF AMERICA CORP.