LEMON Manuals: Even more car manuals for everyone: 1960-2025
Home >> Suzuki >> 2002 >> XL-7 Plus >> Repair and Diagnosis >> External Pages >> Different car >> Section 125 (Power Assisted Steering System) >> Repair Instructions >> Rack Boot/Tie-Rod Removal and Installation >> Removal
April 5, 2026: LEMON Manuals is launched! Read the announcement.

Rack Boot/Tie-Rod Removal and Installation: Removal

WARNING: This page is about a different car, the 2003 Suzuki XL-7 and 2003 Suzuki Grand Vitara. However, it is still accessible from the selected car via links, so may be relevant.
  1. Remove steering gear case, referring to P/S GEAR BOX ASSEMBLY REMOVAL AND INSTALLATION  .
  2. For ease of adjustment after installation, make marking (4) of tie-rod end lock nut position of tie-rod thread.
  3. Loosen tie-rod end lock nut (2) and remove tie-rod end.
  4. Remove boot wire and clip.
  5. Remove boot (3) from tie-rod (1).
    Fig 1: Removing Boot From Tie-Rod
    G01325502Courtesy of SUZUKI OF AMERICA CORP.
  6. Unbend washer (1) (2 places), and remove tie-rod (2) from rack (3).
    Fig 2: Removing Tie-Rod From Rack
    G01325503Courtesy of SUZUKI OF AMERICA CORP.