Engine Assembly Removal & Installation: Installation
WARNING: This page is about a different car, the 2004 Suzuki Grand Vitara. However, it is still accessible from the selected car via links, so may be relevant.
Reverse removal procedure for installation noting the following points.
- Tighten engine side mounting bracket nuts to specified torque.
Tightening torque
Engine side mounting bracket nut (a): 55 N.m (5.5 kg-m, 40.0 lb-ft)
- Tighten transmission case bolts and nuts to specified torque.
Tightening torque
Transmission case bolt and nut (b): 85 N.m (8.5 kg-m, 61.5 lb-ft) (for M/T vehicle)
Transmission case bolt and nut (b): 80 N.m (8.0 kg-m, 58.0 lb-ft) (for A/T vehicle)
- Tighten torque converter bolts to specified torque (for A/T vehicle).
Tightening torque
Torque converter bolt (c): 65 N.m (6.5 kg-m, 47.0 lb-ft)
- Tighten bolts and nuts of exhaust No. 1 pipe (1) to specified torque.
Tightening torque
Exhaust No. 1 pipe bolt and nut (d): 50 N.m (5.0 kg-m, 36.5 lb-ft)
- Install front differential housing with differential to chassis referring to FRONT DIFFERENTIAL DISMOUNTING & REMOUNTING , if necessary.
- Install steering shaft lower assembly referring to STEERING LOWER SHAFT ASSEMBLY REMOVAL & INSTALLATION .
- Install A/C compressor assembly.
- Refer to COMPRESSOR ASSEMBLY REMOVAL & INSTALLATION .
- Install P/S pump assembly referring to P/S PUMP REMOVAL & INSTALLATION .
- Adjust accelerator cable play and A/T throttle cable play ( with A/T) referring to ACCELERATOR CABLE ADJUSTMENT and A/T THROTTLE CABLE ADJUSTMENT (H25 ENGINE WITH A/T ONLY) .
- Refill engine with engine oil .
- Refill cooling system referring to COOLING SYSTEM FLUSH & REFILL .
- Check to ensure that all fasteners and clamps are tightened.
- Upon completion of installation, verify that there is no fuel leakage, coolant leakage, P/S fluid leakage or exhaust gas leakage at each connection.